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ELECTRICAL CONTROL
SYSTEM |
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| New
Electronic Control board with Touch Screen & PLC |
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| Besides having completely
changed the general switch board control design, the location of the
control switches have been conceived completing them with clear and simple
visual references. |
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The traditional instruments have been
replaced by DIGITAL TOUCH SCREEN assuring, Easy Control and high precision
and longer durability. |
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The PLC has the function of controlling
the Pressing Cycle, temperature and the Pressure. It can store upto 21+1
Working Cycles ( More on request) which can be recalled for different
products on the Touch Control Panel. This function helps to save a lot of
time while changing From one type of job to another & to remember the
parameters of different types of jobs. |
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All working cycles parameters are
settable and stores in a memory bank thus making Sandeep Hot Press highly
Flexible and Productive. |
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The general switchboard has been placed
on a special door with
a opening, allowing maintenance operation easily performed. |
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On the digital display the operator can
set and/or adjust all press functions, particularly: |
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Setting of working Pressure
Setting of working temperature
Setting of the timer to adjust the pressing time.
Setting of automatic switching ON / OFF of the heating unit.
Automatic Switching On / OFF of the Thermo fluid Pump. (Stops only when
temperature falls below 60° C) |
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Lockable power general switch to avoid
the use of the press by not authorized people. |
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The Machine can not be used with out
password. |
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Safety device by means of a sensor.
This accessory avoids, by blocking the press movement, damages to the
platen structure, in case an incorrect loading operation should take place
with panels of different thickness. |
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Two Perimetral safety cable with tear
switch. |
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In case of operating of Control Panel,
the supply is automatically disconnected. |
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Pressure Transtrader of Kobold (German)
Brand for accurate pressure display. |
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TECHNICAL SPECIFICATIONS: |
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| * Platen Sizes
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2500mm × 1300mm |
| * Maximum Pressure of
Platen/Total Thrust |
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100t (3.1 Kg/cm2) |
| * Maximum Temperature
of Platen’s |
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120˚C |
| * Maximum Opening of
the Platen/Stroke / Day Light |
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300mm |
| * Hydraulic Cylinder’s
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100mm Diameter |
| * No. of Cylinders
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6 Nos. |
| * Hydraulic Pump Power
(Imported) |
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5.5 KW |
| * Hot Oil Pump Power
(Imported) |
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2.2 KW |
| * Weight |
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6200KG (Approx) |
| * Dimensions of the
Machine |
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3300 × 1650 × 2050mm |
| * Voltage |
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415 Volts , 3 Phase, 50
Hz |
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Minimum Overall dimensions, operating Easiness and safety. |
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Characteristics, Technical data and
Weights referred to standard machines are not binding. |
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FUNCTIONING OF SANDEEP PROGRAMMABLE HOT PRESS |
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On Switching on the
machine, you have to enter the password this feature is incorporated to
avoid any misuse of the machine by unauthorized person. |
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Touch the Login
Password Function. The numeric pad will be displayed on the Screen. Feed
the password & press enter. |
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After successfully
entering the password. You can choose how you want to work on the machine.
Either in the Auto mode or the Manual mode. |
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AUTO SETTING – TO START OIL PUMP & HEATER |
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The machine has 20 different titled
chapters, in the memory bank. You can alter the parameters i.e. Time,
Pressure or temperature. Parameters of any of the titled chapters. Also
all the titles have mode no from 1 –20. you can recalled the desired
setting / programme either by the name or the mode number i.e. 1 – 20. |
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The last set parameters will be stored
in the memory bank if the machine is restarted. |
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To change the parameters, numeric
password has to entered on the numeric pad which Shows when you press Edit
Job. (As shown in the photo below). |
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The Modes / Parameters you have to set
are Temperature, Pressure & Time of pressing. |
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Touch the screen on the parameters you
want to set .You can feed the valve and press set. |
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If you go to the Set-Job function. You
go to the preset valves of various types of jobs under their name
headings. |
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The Display Panel also shows how many
jobs have been completed on this setting.. |
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AUTO MODE SETTING - EDITING |
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When successfully entering the password
you can after the required programme. Press the item (i.e. Pressure, time
or Temperature) the numeric pad shows on the screen (As photo below) you
may feed the required values & press enter. The required values shall be
saved. |
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Press back to the main Auto mode manual
and operate the machine. |
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(The machine has a in built counter for
each operation. The Display shall also show the total number of Jobs done.
You may clear the counter if desired. |
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MANNUAL – TO START OIL PUMP & HEATER |
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| If you go
to the Manual Mode. You may set the required parameter of temperature,
Pressure and Time one by one. On touching the required, you get the
display to feed in the values & press set. |
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| Also oil
pump & heater may be switched ON/OFF as required. |
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machine stores the values of the last set item all the time. |
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MANNUAL EDITING |
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| You may
feed the required parameters for Pressure, time & temperature one by one. |
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| Press each
one of them one by one to get the machine pad (as photo below) and feed
the valve as required. Press enter after putting the new valve. |
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| Press back
and go to the manual mode to operate the machine. |
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For Switching off
the machine. You must switch off the Heater (Keep sure that the oil pump
is working) once the temperature falls bellow 60 C then switch off the
main power switch. Heated thermo fluid oil can cause damage to various
parts of the machine such as the platens, oil seals etc. |
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AUTO SETTING – JOB SELECTION |
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| This Shows
the various titled jobs done on a Hot Press. You can choose the Mode you
want to work. This will help you to save time and you do not have to set
all the parameters again. This function helps the oeprator for quick
change from one type of work / job to another. |
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| Also you
can edit the parameter of any of the Programmes. |
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| You may
programe a setting and check it on the Rough work control before feeding
it to the desired title. |
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| Any other
addition of the title can be done by one Service Engineer on request. |
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EXAMPLES OF SUITABLE MATERIALS FOR PRODUCTION |
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1. High Pressure
Laminate PVC |
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2. Veneer |
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3. Decorative Paper |
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4. Chipboard – MDF |
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5. Rubber and Chipboard |
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6. Cork and Rubber
Board |
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7. Cork Board |
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8. Aluminium Composite
Panel |
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9. Honeycomb Aluminium
Composite Panel |
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10. Cork Panel |
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11. Transfer Paper Wood
Panel |
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12. Bothside HPL
Covered Board |
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13. Veneered Panel |
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14. Decorative HPL
Covered Panel |
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15. Hollow Care Panel |
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